🚚 2025 Chevrolet Express Cutaway – The Backbone of Commercial Power
The 2025 Chevrolet Express Cutaway remains one of the most trusted commercial platforms in America. Built for versatility, durability, and business reliability, it serves as the foundation for ambulances, shuttle buses, delivery vans, and box trucks across the country.
Chevrolet continues to refine this proven workhorse with updated powertrains, better connectivity, and unmatched upfit flexibility — keeping it the go-to choice for professional fleets and builders.
⚙️ Performance & Capability
The 2025 Express Cutaway offers multiple chassis configurations — 3500 and 4500 series — designed to meet a variety of vocational demands. Two proven engines deliver the muscle to move serious payloads with confidence.
| Engine | Horsepower | Torque | Transmission | Max GVWR |
|---|---|---|---|---|
| 4.3L V6 Gas | 276 hp | 298 lb-ft | 8-speed automatic | Up to 12,300 lbs |
| 6.6L V8 Gas (L8T) | 401 hp | 464 lb-ft | Heavy-duty 6-speed automatic | Up to 14,200 lbs |
Towing Capacity: Up to 10,000 lbs
Payload Capacity: Up to 8,920 lbs (4500 model)
Both engines are built for long-term reliability, offering exceptional durability for continuous commercial use. The 6.6L V8 — shared with Silverado HD — delivers serious power and torque, making the Express Cutaway a true work-ready platform.
🛠 Configurations & Upfit Flexibility
Chevrolet designed the Express Cutaway to serve any business need. It’s available in three wheelbase lengths — 139″, 159″, and 177″ — allowing builders to customize everything from utility vans to school buses.
Common upfits include:
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Box trucks and cube vans
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Ambulance and medical vehicles
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Shuttle or passenger transport
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Refrigerated delivery units
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Service and utility bodies
The rear frame rails, wiring harness access points, and commercial-grade electrical systems are engineered for seamless third-party customization.
🧠 Technology & Safety
Even though it’s built for work, the 2025 Express Cutaway includes modern tech for driver convenience and fleet control.
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Standard infotainment with Bluetooth and USB ports
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Optional 4G LTE Wi-Fi hotspot
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Available OnStar Vehicle Insights (fleet telematics)
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Optional rear-vision camera kit and side blind zone alerts
Safety options include Forward Collision Alert, Lane Departure Warning, and Tire Pressure Monitoring — keeping operators safe on long routes and heavy shifts.
💼 Business Durability
Every Express Cutaway is backed by Chevrolet’s reputation for dependability:
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Heavy-duty steel frame and reinforced chassis
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Commercial-grade suspension tuning
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Large front brakes for load stability
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100,000-mile Powertrain Limited Warranty
Routine maintenance is simplified, with easy engine bay access and extensive parts availability across North America — reducing downtime for businesses.
💰 Trims & Pricing (Estimated)
| Model | Highlights | Est. Starting Price |
|---|---|---|
| 3500 Cutaway | 4.3L V6, up to 12,300 lb GVWR | $37,000 |
| 4500 Cutaway | 6.6L V8, up to 14,200 lb GVWR | $42,000 |
🏁 Verdict – Zohari Cars Opinion
The 2025 Chevrolet Express Cutaway is a workhorse that never stops. With its proven reliability, rugged chassis, and flexible design, it remains a top choice for businesses that need dependable performance every single day. It’s not flashy — but it’s built to get the job done, year after year.
Zohari Score: 8.7 / 10
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Pros: Legendary reliability, strong V8 engine, easy customization
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Cons: Outdated cabin, minimal tech in base form